The Challenge
A developer needed matching kitchen splashbacks across 24 apartments in a new build. Each unit had the same kitchen layout, but the on-site measurements varied slightly from the drawings — common in multi-unit construction where wall surfaces are never perfectly consistent. The developer wanted a single slab look (no grout lines) in a sintered stone product that was durable enough for rental-grade finishes. The challenge was both volume and accuracy: we needed to produce 24 identical splashbacks, but each one had to be cut to its own on-site measurements to account for wall variances.
Our Approach
Instead of templating all 24 units ourselves (which would have been slow), we worked with the project builder to take digital measurements of each kitchen wall using a laser measure. They sent us the measurements as a spreadsheet. We then programmed our CNC saw to cut each splashback to its specific dimensions, with all power point and tap cutouts positioned per the approved electrical layout. We batch-cut the panels to keep production efficient, but tagged each one clearly with its apartment number so installation was fast. We also pre-drilled the fixing holes and supplied the correct adhesive.
Installation
We installed the splashbacks over two site visits. On the first visit, we checked that the power point positions matched our cutouts — we found two units where the electrician had moved a point by 40 mm, and we brought spare cutout tools on site to adjust. The second visit was the final fix and silicone. Because the panels were batch-cut to consistent thickness, the installers could work quickly and the finished result looked uniform across the development.
The Result
All 24 splashbacks were installed on schedule and within the builder's tolerance. The developer was happy with the consistency — no two units looked different. The sintered stone surface is scratch- and heat-resistant, which means the splashbacks will hold up well in a rental environment. We have been engaged for the next stage of the development for additional stone work.